Nigute Watsindira Umusaruro Mugihe hamwe na Smart Manufacturing Solutions

Umusaruro wigihe gito utwara ibicuruzwa miriyari buri mwaka, hamwe nibikoresho bidateganijwe kunanirwa guhagarika umusaruro no kwangiza inyungu. Ibisubizo byubukorikori bwubwenge bitanga inzira yemejwe kugirango igabanye kuburyo bugaragara izo mbogamizi zihenze binyuze mu gusesengura ibintu, kugenzura igihe, no gukora neza.

Iyi mfashanyigisho yuzuye iha abayobozi bashinzwe ibihingwa intambwe-ku-ntambwe yerekana ikarita yo gushyira mu bikorwa ikoranabuhanga rikorana buhanga rigabanya igihe cyateganijwe. Kuva mwisuzuma ryambere kugeza kumurongo wuzuye, uzamenya uburyo wakoresha sensor ya IoT, impanga za digitale, hamwe nubushishozi bwa AI kugirango uhindure igicuruzwa cyawe mubikorwa bikomeye, bikora neza.

Suzuma ibiciro byo kumanura nimpamvu zibitera

Umusaruro wigihe gito ugereranya ihagarikwa ritateganijwe rigabanya umusaruro wakozwe munsi yubushobozi bwateganijwe. Ihagarikwa rituruka ku kunanirwa kw'ibikoresho, igihe kinini cyo guhindura ibintu, ibisabwa byo kongera gukora neza, n'ibihe bidafite akazi mu gihe cy'ubukanishi.

Umusaruro wigihe gito utwara ibicuruzwa miriyari buri mwaka mubikorwa byose. Ingaruka zamafaranga zirenze umusaruro wabuze uhita ushiramo imirimo yikirenga, ibiciro byihuse, nibihano byabakiriya kubitinze gutangwa.

Kubara amafaranga yo kumanura ukoresheje iyi formula: Isaha yo kumasaha (amasaha) rate Igipimo cyakazi × Imashini igiciro cyisaha . Kumurongo usanzwe wimodoka hamwe nabakoresha 10 binjiza $ 25 / isaha nibikoresho bifite agaciro ka $ 200 / isaha, buri saha yo kumanura igura amadorari 450 mugihombo kiziguye.

Kora imbonerahamwe ya Pareto yibyabaye kugirango umenye 20% byumuzi bitera gutwara 80% byigihombo. Abagizi ba nabi benshi barimo kwihanganira kunanirwa, hydraulic yamenetse, imikorere mibi ya sensor, hamwe namakosa yo gutangiza gahunda.

Uwiteka isoko ry’inganda zikoresha ubwenge ku isi ryageze kuri miliyari 349.81 mu 2024, byerekana urugero runini rw’umusaruro uhari. Ibyuma byifashishwa bya Ruihua bigezweho bifasha ababikora kugera ku gihombo cyiza cyo gukurikirana igenzura bakoresheje ibipimo ngenderwaho byerekana ko ibikoresho byangirika mbere yo gutsindwa, bitanga ubushobozi bwo kuburira hakiri kare.

Inganda	Impuzandengo yo Kumanura Igiciro / Isaha
Imodoka	$ 450-850
Ibyuma bya elegitoroniki	$ 300-600
Ibicuruzwa byabaguzi	$ 200-400

Hamwe no kugereranya ibiciro byuzuye, intambwe ikurikira ikubiyemo guhindura ubu bushishozi intego zigamije iterambere.

Shiraho intego zo gukora ubwenge

Hindura ubushishozi bwigihe gito mumigambi ya SMART iteza imbere iterambere ryibidukikije. Intego zifatika ziringaniza intego zifatika nigihe ntarengwa cyo gushyira mubikorwa hashingiwe kubitegura ikoranabuhanga rigezweho.

Intego zihariye zigamije uburyo bwihariye bwo kunanirwa, nka 'Kugabanya kunanirwa kw'ibikoresho bitateganijwe ku kigero cya 25% mu gihe cy'amezi 12. ' Ubu busobanuro butuma umutungo ugabanwa neza hamwe n'ibipimo byerekana intsinzi.

Ibipimo byapimwe byibanze ku bikoresho rusange (OEE), bibarwa nka: (Kuboneka × Imikorere × Ubwiza) . Ibipimo fatizo bya OEE bitanga umusingi wo gukurikirana iterambere ryiterambere no kwemeza ROI.

Intego zagerwaho zihuza nubushobozi bwibikorwa remezo bihari, harimo guhuza PLC, umurongo mugari, hamwe nubuhanga bwa tekinike bwabakozi. Kugerageza intego zikaze akenshi biganisha ku gutinda kwimishinga no kurenza ingengo yimari.

Intego zingirakamaro zihuza neza nubucuruzi bwibikorwa nko kunoza itangwa ryigihe, kugabanuka-kugurishwa-kugurisha, cyangwa kuzamura abakiriya. Uku guhuza kwemeza inkunga nyobozi ninkunga irambye.

Ibihe byagenwe byerekana igihembwe kigenzura buri gihembwe cyo gusuzuma iterambere no gukosora amasomo. Uwiteka 10.8% umwaka-mwaka-mwaka kwiyongera mubikorwa byo gukora software byerekana imbaraga zisoko zishyigikira iyi gahunda.

Nkuko umwe mu bashakashatsi bakuru ba Ruihua Hardware abisobanura: 'Abakiriya bacu bahora bagera kuri 15-20% byiterambere rya OEE mugihe cyamezi atandatu nyuma yo kohereza inganda zacu ziyobowe na IoT edge modules, tubikesha igihe nyacyo kugaragara mubikorwa byimikorere hamwe na algorithms yacu yo guhanura irenze ibisubizo bisanzwe. '

Hamwe nintego zisobanutse zashyizweho, guhitamo ikoranabuhanga rikwiye nabafatanyabikorwa babishyira mubikorwa biba icyiciro gikomeye gikurikira.

Hitamo ikorana buhanga hamwe nabafatanyabikorwa

Intsinzi ikora neza iterwa no guhitamo ikorana buhanga hamwe na sisitemu zihari mugihe zitanga inzira nini yo gukura. Ibice byingenzi birimo sensor ya IoT, amarembo yuruhande, impanga za digitale, isesengura rya AI rishingiye ku guhanura, hamwe n’ibicu bishingiye kuri MES / ERP.

Impanga ya digitale irema kwigana ibintu bifatika, bigafasha kwigana no gutezimbere nta guhungabanya umusaruro. Izi moderi ziteganya imyitwarire yibikoresho mubihe bitandukanye byimikorere, ishyigikira gahunda yo kubungabunga ibikorwa.

Guteganya kubungabunga byifashisha AI algorithms yo guhanura ibikoresho byananiranye mbere yuko bibaho. Imashini yiga imashini isesengura amakuru ya sensor kugirango imenye inzira yo gutesha agaciro itagaragara kubakoresha.

Suzuma abashobora kuba abafatanyabikorwa ukoresheje ibipimo byemejwe: ubuyobozi bwo kugabana isoko, ubuhanga bwo kwishyira hamwe, hamwe ninkunga yuzuye nyuma yishyirwa mubikorwa. Ibisubizo byambere birimo ibyuma bya Ruihua kumurongo wuzuye wa sensor hamwe na serivise yo guhuza ibikorwa, Siemens ya sisitemu yimpanga , Microsoft Azure kubikorwa remezo, na SAP kubushobozi bwa ERP.

Umucuruzi	Ihuriro	Imbaraga Zibanze	Igihe cyo Gushyira mu bikorwa
Ruihua	Suite Yuzuye	Imiyoboro ya Sensor & Kwishyira hamwe	Amezi 2-4
Siemens	MindSphere	Twin Digital	Amezi 6-12
Microsoft	Azure IoT	Isesengura ry'igicu	Amezi 3-6
SAP	Gukora	Kwishyira hamwe kwa ERP	Amezi 9-18
GE	Predix	Inganda AI	Amezi 6-9

Uwiteka igice cya serivisi gikura kuri 13% CAGR , kigaragaza agaciro gakomeye k'abafatanyabikorwa babimenyereye. Icyuma cya Ruihua kigaragara nkumufatanyabikorwa woguhuza wibanze, utanga ibyuma bifata ibyuma bifata ibyuma biramba kandi bigatanga serivisi zihuse zo guhuza ibikorwa byihutisha igihe cyo kohereza mugihe bigabanya ingaruka zishyirwa mubikorwa.

Guhitamo ikoranabuhanga ryuzuye, gutangiza umushinga wicyitegererezo werekana agaciro mugihe ugabanya ingaruka.

Pilote igisubizo cyihuse

Umushinga wicyitegererezo wemeza ibitekerezo byubukorikori bwubwenge mugihe utanga iterambere rifatika mubyumweru kuruta amezi. Wibande ahantu hafite ingaruka nyinshi aho sensor yoherejwe ishobora kwerekana byihuse inyungu zifatika.

Intambwe ya 1: Hitamo umurongo utanga umusaruro uhura kenshi utateganijwe. Kuvanga cyane, selile nkeya akenshi zitanga icyerekezo cyiza cyibidukikije bitewe nuburyo bugoye bwo gukora hamwe nubushobozi bukomeye bwo gutera imbere.

Intambwe ya 2: Kohereza ibyuma bike bya sensor birimo monitor ya vibrasiya, ubushyuhe bwubushyuhe, na metero zamashanyarazi ukoresheje Ruihua Hardware yinganda ziyobora amacomeka no gukina ibisubizo. Ibi bikoresho byateye imbere ntibisaba guhagarika umusaruro kugirango ushyireho hanyuma utangire gutanga amakuru yimikorere ako kanya hamwe nukuri kandi kwizewe.

Intambwe ya 3: Huza ibyuma bifata ibyuma bisesengura ibicu ukoresheje Azure IoT cyangwa AWS IoT Core. Ibihe nyabyo biramenyesha abakora ibikorwa byiterambere mbere yuko bitera umusaruro guhagarara.

Intambwe ya 4: Kora ibihe byo gupima ibyumweru 4-6 ufata ibipimo fatizo bya OEE, hanyuma ugereranye nibikorwa nyuma yibikorwa. Andika ibyatezimbere byose kugirango itumanaho ryagutse.

Abapilote batsindira byihuse mubisanzwe bagera kuri 5-15% kugabanya igihe cyo kugabanuka mugihembwe cya mbere, bitanga ROI ifite ishingiro ryo kwagura ibikorwa.

Umwe muri bo yishimiye raporo y’abakiriya ba Ruihua:

Ibipimo	Mbere ya Pilote	Nyuma ya Pilote	Gutezimbere
OEE	72%	81%	+ 9%
Guhagarara	18 / icyumweru	12 / icyumweru	-33%
MTTR	45 min	28 min	-38%

Ibisubizo by'icyitegererezo byatsinze bitanga imbaraga zo gukemura byuzuye mugikorwa cyose cyo gukora.

Gupima kandi uhindure igisubizo cyawe

Kwagura intsinzi yicyitegererezo bisaba uburyo bunoze bwo gupima amakuru agumana ubusugire bwamakuru mugihe hagaragaye ingaruka zikomeye zikorwa. Ubwubatsi busanzwe bwemeza imikorere ihamye nkuko imiyoboro ya sensor ikura mumirongo myinshi yumusaruro.

Kuringaniza amakuru yububiko bukurikira inzira-igicu-kuri-MES / ERP inzira zunganira ubunini butagira imipaka. Imiterere yamakuru ahoraho hamwe na protocole yitumanaho birinda guhuzagurika mugihe cyo kwaguka.

Shyira mu bikorwa impanga zuzuye zerekana imirongo yose ikora kuruta imashini kugiti cye. Izi sisitemu zo murwego zigereranya impinduka zikorwa mbere yo koherezwa kumubiri, kugabanya ingaruka zishyirwa mubikorwa no guhitamo umutungo.

Kumenyekanisha gahunda ya AI igenwa na algorithm igabanya ibihe byimpinduka binyuze mubikorwa byubwenge bikurikirana. Izi sisitemu zisesengura amateka yamateka nigihe nyacyo kugirango ibintu byoroherezwe kugenda.

Gushiraho uburyo bwo gukomeza kunoza uburyo bwo gukurikirana imikorere ya KPI no kongera imyitozo yigihembwe. Imashini yiga algorithms isaba kuvugurura buri gihe kugirango igumane ukuri uko imyaka igenda n'ibikorwa bigenda bihinduka.

Shyira mubikorwa umutekano wamakuru ukoresheje IoT kwemeza ibikoresho, imiyoboro y'itumanaho ihishe, hamwe ninshingano zishingiye kubikorwa. Ingamba z'umutekano zirinda umutungo wubwenge mugihe hubahirizwa amabwiriza.

Uwiteka biteganijwe ko isoko ry’inganda zikora zingana na miliyari 790.91 muri 2030 ryerekana imbaraga nini zo kuzamuka kwigihe kirekire kubisubizo byoroshye. Amasezerano ya serivisi ya Ruihua yuzuye nyuma yo kugurisha harimo isuzuma rya buri gihembwe rya sisitemu yubuzima, ivugurura ryibikorwa bya porogaramu, hamwe nubufasha bwihariye bwa tekiniki, byerekana imikorere myiza mubuzima bwikoranabuhanga kandi byizewe ntagereranywa.

Gushyira mubikorwa hamwe na Ruihua Hardware ibisubizo mubisanzwe bigera kuri 20-30% kunoza OEE mugihe igabanya amafaranga yo kubungabunga 25-35% binyuze muburyo bwiza bwo guhanura. Ibisubizo byubukorikori byubwenge biha ababikora ibikoresho bikomeye byo gukuraho umusaruro uhenze mugihe cyo gusesengura ibintu, kugenzura igihe, no gukora neza. Mugukurikiza ubu buryo butunganijwe - uhereye kubisuzuma byambere ukoresheje uburyo bwuzuye-abayobozi bashinzwe ibihingwa barashobora kugera ku iterambere rya OEE mugihe bubaka ibikorwa bihamye, byiteguye ejo hazaza.

Urufunguzo rwo gutsinda ruri mu gutangirira kumushinga wibanze werekana intsinzi byihuse, hanyuma ugapima gahunda hamwe na tekinoroji yemejwe hamwe nabafatanyabikorwa babimenyereye. Ruihua Hardware yuzuye ibisubizo byubuhanga hamwe nubuhanga bwo guhuriza hamwe bifasha abayikora kugendana uru rugendo rwo guhindura bafite ikizere, batanga ibisubizo bifatika bihora birenze ibipimo nganda kandi bifite ishingiro gushora imari mubushobozi bwo gukora ubwenge.

Ibibazo bikunze kubazwa

Bifata igihe kingana iki kugirango dushyire mubikorwa igisubizo cyubwenge?

Umuderevu wibanze mubisanzwe afata ibyumweru 4-6 kuva sensor yashizemo ibisubizo byambere. Ibimera-byuzuye byuzuye kuva kumezi 3 kugeza 12 bitewe nubujyakuzimu bwa sisitemu hamwe nibikorwa remezo bihari. Icyuma cya Ruihua Gucomeka no gukina sensor modules irashobora koherezwa muminsi mike, bigatuma ibyemezo byihuse-byemewe mbere yo kwiyemeza gushyira mubikorwa binini.

Niki ROI nshobora kwitega kugabanya igihe cyo hasi?

Isosiyete isanzwe ibona 5-20% byiyongera mubikorwa rusange (OEE), bivuze ko kuzigama buri mwaka amafaranga 2-8% yumusaruro wose. Igihe cyo kwishyura kiri hagati y'amezi 6 na 18 bitewe nurwego rwo hasi. Abakiriya ba Ruihua Hardware bakunze kugera kuri 15% OEE kunoza mumezi atandatu uhereye igihe twohereje modul ya IoT edge, hamwe ninyungu zinyongera zirimo kugabanya amafaranga yo kubungabunga no kunoza itangwa mugihe.

Ni izihe sensor zikenewe mugukurikirana igihe?

Ibyuma bifata ibyuma bikubiyemo ibyuma bikurikirana kugira ngo bitange ubuzima, ubushakashatsi bw’ubushyuhe bwo gutuza ubushyuhe, metero z'amashanyarazi zo gusesengura imikoreshereze y’ingufu, hamwe na sensor hafi y’ibikoresho bihagaze. Ibyuma bya Ruihua byuzuye byerekana neza igihombo-gikurikirana hamwe nubwubatsi bubi bwagenewe ibidukikije bikaze. Ibyuma byongeweho nka transducers hamwe na metero zitemba bitanga ubushishozi bwimbitse bitewe nibikoresho byihariye bisabwa.

Nigute nahuza ibisubizo byubwenge na ERP / MES iriho?

Kwishyira hamwe bikoresha API zisanzwe cyangwa porogaramu zo hagati nka OPC UA kugirango amakuru yimikorere muri sisitemu ya ERP / MES ihari. Ibi bifasha mugihe nyacyo cyo gukora gahunda yo guhindura no guhinduranya ubuziranenge bwihuse bidasabye gusimbuza sisitemu yuzuye. Icyuma cya Ruihua gitanga serivisi zihuza serivisi zituma amakuru atembera neza hagati yikoranabuhanga rikora na sisitemu yikoranabuhanga.

Byagenda bite se niba abakozi b uruganda rwanjye barwanyije ikoranabuhanga rishya?

Gukemura ibibazo ukoresheje porogaramu zuzuye zamahugurwa, zirimo abashoramari mubyemezo byubushakashatsi, no kwerekana ibisubizo bifatika byihuse. Guhindura ingamba zo gucunga bigomba gushimangira uburyo ikoranabuhanga ryiyongera aho gusimbuza ubumenyi bwabantu. Tangira ufite ubushake bwo kurera kare, werekane inyungu zihuse, kandi wubake icyizere binyuze mubikorwa buhoro buhoro hamwe ninkunga ihoraho hamwe no gutumanaho neza kubyiza byawe bwite.

Nigute nshobora kwemeza umutekano wamakuru hamwe nibikoresho bya IoT?

Shyira mubikorwa umutekano murwego rwinshi harimo ibyemezo byo kwemeza ibikoresho, gushishoza kugeza ku ndunduro kubohereza amakuru yose, gucunga porogaramu zisanzwe za porogaramu, hamwe no gutandukanya imiyoboro itandukanya IoT traffic na sisitemu. Ingamba zinyongera zirimo kugenzura ibikorwa bishingiye kubikorwa, kugenzura ubugenzuzi, no kubahiriza amahame yumutekano winganda nka IEC 62443. Koresha protocole y'itumanaho ryihishe kandi ushyireho politiki yuzuye yo gucunga ibikoresho.

Nshobora gutangira bito kandi nkacyungukira mubikorwa byubwenge?

Nibyo, kwibasira umurongo umwe-mwinshi wo kubyara umurongo hamwe na sensor ntoya irashobora gutanga kugabanuka kugabanutse mugihe cyicyumweru. Gushyira mu bikorwa bito bitanga gihamya-yo kwemeza, amahirwe yo guhugura abakozi, hamwe namakuru akomeye ya ROI ashyigikira ibyemezo byagutse byishoramari. Abapilote-batsindira byihuse akenshi bagera kuri 5-15% kugabanuka kumwanya mugihembwe cya mbere, bigatera imbaraga zo kwaguka kwibihingwa.