Ungasinqoba Kanjani Isikhathi Sokuphumula Sokukhiqiza Nge-Smart Manufacturing Solutions

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Isinyathelo sesi-4: Sebenzisa izikhathi zokulinganisa zamaviki angu-4-6 uthwebula amamethrikhi e-OEE ayisisekelo, bese uqhathanisa ukusebenza kwangemva kokuqaliswa. Bhala phansi konke ukuthuthukiswa kokuxhumana okubanzi kwenhlangano.

Abashayeli bezindiza abawina ngokushesha ngokuvamile bathola ukuncishiswa kwesikhathi sokuphumula okungu-5-15% phakathi nekota yokuqala, okuhlinzeka ngezizathu eziphoqelelayo ze-ROI zokuthunyelwa okunwetshiwe.

Ikhasimende elilodwa elanelisekile le-Ruihua Hardware liyabika: 'Iphrojekthi yethu yokuhlola ene-sensor suite ye-Ruihua inciphise ukumisa komugqa ngo-18% emasontweni amane nje, yeqa obekulindelekile futhi yaqinisekisa icala lokutshalwa kwezimali ngaphambi kokuzibophezela ekukhishweni okuphelele kuyo yonke indawo.'

Imethrikhi	Ngaphambi Komshayeli	Ngemva Pilot	Ukuthuthukiswa
OEE	72%	81%	+9%
Izitobhi Ezingahleliwe	18/ngeviki	12/ngeviki	-33%
I-MTTR	45 imiz	28 imiz	-38%

Imiphumela yokuhlola eyimpumelelo idala umfutho wokuthola isisombululo esibanzi kuwo wonke umsebenzi wokukhiqiza.

Linganisa futhi ulungiselele isisombululo sakho

Ukwandisa impumelelo yokuhlola kudinga izindlela zokukala ezihlelekile ezigcina ubuqotho bedatha kuyilapho kukhulisa umthelela wokusebenza. Izakhiwo ezisezingeni ziqinisekisa ukusebenza okungaguquki njengoba amanethiwekhi ezinzwa ekhula emigqeni eminingi yokukhiqiza.

Misa ukwakheka kwedatha ngokulandela izindlela ezisuka emaphethelweni ziye-kumafu-kuya-MES/ERP ezisekela ukukala okungenamkhawulo. Amafomethi wedatha angashintshi kanye nezivumelwano zokuxhumana zivimbela izithiyo zokuhlanganisa phakathi nezigaba zokunwetshwa.

Sebenzisa amawele edijithali aphelele amodela imigqa yonke yokukhiqiza esikhundleni semishini ngayinye. Lawa mamodeli zeleveli yesistimu alingisa izinguquko zenqubo ngaphambi kokusetshenziswa ngokomzimba, ukunciphisa ubungozi bokusebenzisa nokuthuthukisa ukwabiwa kwensiza.

Yethula ama-algorithms okuhlela aqhutshwa yi-AI anciphisa izikhathi zokushintsha ngokulandelana kokukhiqiza okuhlakaniphile. Lezi zinhlelo zihlaziya amaphethini omlando nezimo zesikhathi sangempela ukuze kuthuthukiswe ukugeleza kokukhiqiza.

Sungula ama-loops aqhubekayo wokuqapha ukusebenza kwe-KPI kanye nokuqeqesha kabusha amamodeli aqagelayo njalo ngekota. Ama-algorithm okufunda komshini adinga ukubuyekezwa njalo ukuze kugcinwe ukunemba njengoba ubudala bemishini nezimo zokusebenza zishintsha.

Sebenzisa ukuphepha kwedatha okuqinile ngokufakazela ubuqiniso kwedivayisi ye-IoT, iziteshi zokuxhumana ezibethelwe, nezilawuli zokufinyelela ezisekelwe endimeni. Izinyathelo zokuphepha zivikela impahla yengqondo kuyilapho ziqinisekisa ukuthotshelwa kwemithetho.

I usayizi wemakethe yokukhiqiza ehlakaniphile olinganiselwa ku-$790.91 billion ngo-2030 ukhombisa amandla amakhulu okukhula kwesikhathi eside ezisombululo ezingaka. Inkontileka yesevisi ye-Ruihua Hardware ephelele yangemva kokuthengisa ihlanganisa ukuhlolwa kwezempilo kwesistimu njalo ngekota, ukubuyekezwa kwe-firmware esebenzayo, nokusekelwa okuzinikele kobuchwepheshe, okuqinisekisa ukusebenza okuhle kuwo wonke umjikelezo wempilo wobuchwepheshe ngokwethembeka okungenakuqhathaniswa.

Ukuqaliswa okulinganiselwe ngezixazululo ze-Ruihua Hardware ngokuvamile kuzuza ukuthuthukiswa kwe-OEE okungama-20-30% kuyilapho kunciphisa izindleko zokulungisa ngo-25-35% ngokusebenzisa amasu okungenela okubikezela aphakeme. Izixazululo zokukhiqiza ezihlakaniphile zinikeza abakhiqizi ngamathuluzi anamandla okuqeda isikhathi sokuphumula sokukhiqiza esibizayo ngokusebenzisa ukuhlaziya okuqagelayo, ukuqapha kwesikhathi sangempela, kanye nokwenza kahle okuzenzakalelayo. Ngokulandela le ndlela ehlelekile—kusukela ekuhlolweni kwezindleko kokuqala ngokusebenzisa ukuthunyelwa okuphelele—abaphathi bezitshalo bangazuza ukuthuthukiswa okuphawulekayo kwe-OEE kuyilapho bakha imisebenzi eqinile, elungele ikusasa.

Ukhiye wempumelelo usekuqaleni ngamaphrojekthi okulinga agxilile akhombisa ukuwina okusheshayo, bese kukala ngokuhlelekile ngobuchwepheshe obufakazelwe kanye nozakwethu abanolwazi. Izixazululo ezibanzi zezinzwa ze-Ruihua Hardware nobungcweti bokuhlanganisa zisiza abakhiqizi ukuthi bazulazule kulolu hambo lwenguquko ngokuzethemba, balethe imiphumela elinganisekayo ehlala idlula izilinganiso zemboni futhi bathethelele ukutshalwa kwezimali okuqhubekayo kumakhono okukhiqiza ahlakaniphile.

imibuzo ejwayelekile ukubuzwa

Kuthatha isikhathi esingakanani ukusebenzisa isisombululo sokukhiqiza esihlakaniphile?

Umshayeli ogxilile ngokuvamile uthatha amaviki angu-4-6 kusukela ekufakweni kwezinzwa kuya emiphumeleni yokuqala. Ukukhishwa kwezitshalo ngokugcwele kusuka ezinyangeni ezi-3 kuye kweziyi-12 kuye ngokujula kokuhlanganiswa kwesistimu nokuhambisana kwengqalasizinda ekhona. Amamojula enzwa we-plug-and-play ye-Ruihua Hardware angafakwa phakathi nezinsuku, okuvumela ukuqinisekiswa komqondo osheshayo wobufakazi ngaphambi kokuzibophezela ekusetshenzisweni okukhulu.

Iyiphi i-ROI engingayilindela ngokunciphisa isikhathi sokuphumula?

Izinkampani ngokuvamile zibona ukukhuphuka okungu-5-20% Kokusebenza Kakhulu Kwezisetshenziswa (OEE), okuhumushela ekongeni kwezindleko zonyaka ngo-2-8% wesamba sezindleko zokukhiqiza. Izikhathi zokukhokha zisukela ezinyangeni eziyisi-6 kuye kweziyi-18 kuye ngamaleveli esikhathi sokuphumula samanje. Amakhasimende e-Ruihua Hardware ngokuvamile azuza ukuthuthukiswa kwe-OEE okungu-15% phakathi nezinyanga eziyisithupha zokusebenzisa amamojula ethu onqenqema we-IoT, ngezinzuzo ezengeziwe ezihlanganisa izindleko zokulungisa ezincishisiwe kanye nokulethwa okuthuthukisiwe ngesikhathi.

Yiziphi izinzwa ezibalulekile zokuqapha ngesikhathi sangempela?

Izinzwa eziyinhloko zifaka iziqaphi zokudlidliza ezithwala impilo, ama-temperature probes ukuzinza kwe-thermal, amamitha wamandla okuhlaziya ukusetshenziswa kwamandla, nezinzwa ze-proximity zokubeka imishini. Izinzwa ezinembayo ze-Ruihua Hardware zinika amandla ukulandelela ukulahleka okunembile ngokwakhiwa okumangelengele okudizayinelwe izindawo zokukhiqiza ezinokhahlo. Izinzwa ezengeziwe njengeziguquli zokucindezela kanye namamitha okugeleza zinikeza imininingwane ejulile ngokuya ngezidingo ezithile zemishini.

Ngizihlanganisa kanjani izixazululo ezihlakaniphile ne-ERP/MES ekhona?

Ukuhlanganiswa kusebenzisa ama-API ajwayelekile noma izinkundla ze-middleware ezifana ne-OPC UA ukuze kusakazwe idatha yezinzwa kumasistimu akhona e-ERP/MES. Lokhu kunika amandla ukulungiswa kweshejuli yokukhiqiza kwesikhathi sangempela kanye nezixwayiso zekhwalithi ezizenzakalelayo ngaphandle kokudinga ukushintshwa kwesistimu okuphelele. I-Ruihua Hardware ihlinzeka ngezinsizakalo zokuxhuma ze-turnkey eziqinisekisa ukuhamba kwedatha okungenazihibe phakathi kobuchwepheshe obusebenzayo nezinhlelo zobuchwepheshe bolwazi.

Kuthiwani uma abasebenzi bami bemishini bemelana nobuchwepheshe obusha?

Bhekana nokuphikiswa ngezinhlelo ezibanzi zokuqeqesha, ezibandakanya opharetha ezinqumweni zedizayini yokuhlola, nokubonisa imiphumela ebonakalayo yokuwina okusheshayo. Ukushintsha amasu okuphatha kufanele kugcizelele ukuthi ubuchwepheshe buthuthukisa kanjani kunokuthatha indawo yobungcweti bomuntu. Qala ngabamukeli bangaphambi kwesikhathi abazimisele, bonisa izinzuzo ezisheshayo, futhi wakhe ukuzethemba ngokusebenzisa kancane kancane ngosekelo oluqhubekayo nokuxhumana okucacile mayelana nezinzuzo zomuntu siqu.

Ngingakuqinisekisa kanjani ukuphepha kwedatha ngamadivayisi we-IoT?

Sebenzisa ukuphepha okunezendlalelo eziningi okuhlanganisa izitifiketi zokuqinisekisa zedivayisi, ukubethela ngasemaphethelweni kwakho konke ukudluliswa kwedatha, ukuphathwa kwesiqephu esivamile se-firmware, kanye nokuhlukaniswa kwenethiwekhi okuhlukanisa ithrafikhi ye-IoT kumasistimu ezinkampani. Izinyathelo ezengeziwe zifaka phakathi izilawuli zokufinyelela ezisekelwe endimeni, ukugawulwa kocwaningomabhuku, nokuhambisana namazinga okuphepha embonini njenge-IEC 62443. Sebenzisa izimiso zokuxhumana ezibethelwe futhi usungule izinqubomgomo zokuphatha idivayisi ezibanzi.

Ngingakwazi ukuqala okuncane futhi ngizuze ekukhiqizeni okuhlakaniphile?

Yebo, ukukhomba ulayini wokukhiqiza owodwa onethonya eliphezulu onesethi yenzwa elinganiselwe kungaletha ukuncipha kwesikhathi sokuphumula okulinganisekayo phakathi namaviki. Ukuqaliswa kwezinga elincane kunikeza ukuqinisekiswa komqondo wobufakazi, amathuba okuqeqeshwa kwezisebenzi, kanye nedatha ephoqelelayo ye-ROI esekela izinqumo ezibanzi zokutshala izimali. Abashayeli bezindiza abawina ngokushesha bavame ukuzuza ukuncishiswa kwesikhathi sokuphumula ngo-5-15% phakathi nekota yokuqala, okudala umfutho wokwanda kwendawo yonke.