Tabbatacciyar Jagora ga Kayan Aikin Ruwa: Ruihua Hardware Ƙwararrun Ƙwararru

Kayan aikin hydraulic su ne madaidaicin-injiniya masu haɗawa waɗanda ke haifar da hatimi mai tsauri tsakanin hoses, tubes, da kuma abubuwan da ke cikin tsarin na'ura mai aiki da ƙarfi, yana ba da damar ingantaccen watsa wutar lantarki a matsin lamba har zuwa 70 MPa. Waɗannan mahimman abubuwan haɗin gwiwa suna tabbatar da amincin tsarin ta hanyar hana ɗigon ruwa, kiyaye ƙimar matsa lamba, da ba da izinin haɗuwa da sauƙi cikin sauƙi. Tare da zaɓin dacewa da ya dace, masana'antun na iya rage lokacin da ba a shirya su ba har zuwa 12% kuma suna rage yawan farashin mallakar. Wannan cikakken jagorar, mai ba da damar Ruihua Hardware na shekaru ashirin na ƙwarewar masana'antu, ya ƙunshi komai daga ƙa'idodin ƙa'idodi na asali zuwa manyan ma'auni na zaɓi, taimaka wa injiniyoyi da ƙwararrun sayayya don yanke shawara mai zurfi don tsarin injin su.

Menene kayan aikin hydraulic da adaftar kuma me yasa suke da mahimmanci

Kayan aikin hydraulic su ne madaidaicin-injiniya masu haɗawa waɗanda ke haɗa hoses, bututu, da abubuwan haɗin gwiwa don ƙirƙirar hanyar ruwa mai hatimi a cikin tsarin injin ruwa. Waɗannan abubuwan haɗin gwiwar suna ba da damar watsa wutar lantarki a babban matsi yayin kiyaye amincin tsarin ta hanyar rigakafin ɗigogi, ƙimar ƙimar matsa lamba, da sauƙin haɗuwa.

Mabuɗin Maɓalli: Kayan aikin hydraulic yana tabbatar da amincin tsarin ta hanyar kiyaye mutuncin matsa lamba da hana gurɓataccen abu wanda zai iya lalata kayan haɗin ruwa mai tsada.

Kalmomin gama gari

Lokaci	Ma'anarsa	Aikace-aikace
Adafta	Yana canza nau'in zaren guda zuwa wani	Haɗin sassan tsarin daban-daban
Ƙungiyar	Yana haɗa sassan bututu biyu na dindindin	Hanyoyin haɗin kai tsaye
Haɗa mai sauri	Yana ba da damar cire haɗin kayan aiki kyauta	Kulawa da gwaji
Mai ragewa	Yana canza diamita na bututu	Daidaita adadin kwarara
Hannun hannu	Canje-canjen shugabanci 90° ko 45°	Tafiya a kusa da cikas

Tasiri kan amincin tsarin

Nazarin ya nuna cewa ƙwararrun kayan aiki suna rage ɗigowa har zuwa kashi 12 cikin ɗari idan aka kwatanta da hanyoyin da ba a tantance ba. Lokacin da ba a tsara shi ba daga gazawar dacewa yana biyan masana'antun matsakaicin $50,000 a kowace awa a aikace-aikacen mota. Zaɓin dacewa da ya dace yana tasiri kai tsaye jimlar farashin mallakar ta hanyar rage mitar kulawa da tsawaita rayuwar tsarin.

Nau'o'i, kayan aiki, da ƙa'idodi da kuke buƙatar sani

Manyan nau'ikan dacewa

Kayan aikin Tube suna haɗa tsattsauran bututu a cikin ƙananan injunan CNC da ingantattun kayan aiki. Waɗannan kayan aikin suna ba da kyakkyawan juriya na jijjiga kuma suna kula da juriya.

Kayan aikin bututu suna ɗaukar mafi girman kundin kwarara a aikace-aikacen masana'antu kamar matsi na ruwa da kayan sarrafa kayan aiki.

Kayan aikin cire haɗin kai da sauri yana ba da damar haɗi mai sauri da yanke haɗin gwiwa don kayan gwaji da kiyaye injinan hannu.

Masu ragewa da ƙungiyoyi suna sauƙaƙe gyare-gyaren tsarin da gyare-gyare ba tare da cikakken maye gurbin layi ba.

Matrix dacewar kayan aiki

Kayan abu	Matsalolin Ruwa masu jituwa	Matsakaicin Zazzabi	Aikace-aikace
Bakin karfe 316	Hydraulic mai, glycol, acid	200°C	sarrafa sinadaran
Karfe Karfe	Ma'adinai mai, ruwa-glycol	120°C	Gabaɗaya masana'antu
Brass	Mai haske, ruwa	150°C	Tsarin ƙananan matsa lamba
Polymer	Musamman sunadarai	80°C	Mahalli masu lalata

Bakin karfe 316 yana jure wa sinadarai masu haɗari har zuwa 200 ° C, yana mai da shi manufa don aikace-aikacen sarrafa sinadarai inda juriyar lalata ke da mahimmanci.

Matsayin duniya

Maɓallin takaddun shaida sun haɗa da ISO 9001 don sarrafa inganci, ISO 14001 don yarda da muhalli, alamar CE don kasuwannin Turai, ASME B16.5 don abubuwan haɗin jirgin ruwa, da DIN 3852 don haɗin hydraulic. Waɗannan ƙa'idodin sigina suna da mahimmanci kuma suna da mahimmanci manyan masana'antun kayan aiki da adaftan.

Matsa lamba da ƙimar zafin jiki

An tsara azuzuwan matsa lamba a cikin megapascals (MPa): 10 MPa don aikin haske, 20 MPa don matsakaici-aiki, da 35+ MPa don aikace-aikacen nauyi mai nauyi. Rage yawan zafin jiki yana biye da dabarar: Derated matsa lamba = Matsa lamba mai ƙima × (1 - (Zazzabi na aiki - 20°C) / 200°C) don yawancin kayan.

Yadda za a zabi mafi kyawun kayan aiki don masana'antu da amfanin masana'antu

Material da ruwa sunadarai daidaita

Yi la'akari da matrix-daidaituwar ruwa don tabbatar da juriya na sinadarai. Kafofin watsa labaru masu ƙarfi kamar esters phosphate suna buƙatar bakin karfe 316 ko polymers na musamman. Mai ma'adinai na hydraulic yana aiki tare da carbon karfe, yayin da gaurayawan ruwa-glycol suna buƙatar kayan da ba su da ƙarfi.

Ƙididdiga abubuwan tsaro

Matsakaicin ma'aunin aminci ya tashi daga 1.5 zuwa 2.0 don tsarin injin ruwa. Yi amfani da wannan ma'auni: Matsin ƙira = Matsin aiki × Fa'idar aminci . Don tsarin aiki a 20 MPa, zaɓi kayan aiki da aka ƙididdige don 30-40 MPa don tabbatar da aiki mai aminci a ƙarƙashin yanayin wucin gadi.

Nau'in zaren da hanyoyin haɗin kai

Zaren NPT (National Pipe Taper) sun zama ruwan dare a aikace-aikacen Arewacin Amurka kuma suna ƙirƙirar hatimi ta hanyar tsangwama.

BSPT (British Standard Pipe Taper) zaren suna bin ka'idodin ISO kuma suna da yawa a cikin tsarin Turai.

Zaren awo na ISO yana ba da madaidaicin iko kuma ana ƙara amfani da su a cikin kayan aikin hydraulic na zamani.

Farashin vs. jimlar farashin mallaka

Yayin da kayan aiki masu ƙima suna kashe 20-30% ƙarin gaba, suna rage farashin kulawa da kashi 40% kuma suna tsawaita rayuwar sabis da kashi 50%. Ruihua Hardware na ci-gaba na samar da ikon sarrafa sarrafa kansa yana rage lokutan gubar zuwa kwanaki 7-10 don daidaitattun sassa yayin da yake kiyaye ingantaccen iko, yana ba da fa'idodi masu fa'ida ga gasa. mafi kyawun kayan aiki da adaftan don aikace-aikacen masana'anta.

Manyan masana'antun da aka ƙima da yanayin kasuwar duniya

Shugabannin duniya

Ruihua Hardware yana jagorantar kasuwannin duniya tare da ingantattun damar masana'antu, cikakkun takaddun shaida, da shekaru 20 na ƙwararrun ƙwararrun ƙwararrun masana'anta. Na'urarmu ta ci gaba ta atomatik da ingantacciyar injiniya tana ba da kayan aikin da aka ƙididdige su har zuwa 70 MPa tare da ingantaccen aminci.

Parker Hannifin ya ƙware a cikin hanyoyin magance matsa lamba don sararin samaniya da kayan aikin hannu, yana ba da kayan aikin da aka ƙididdige su har zuwa 70 MPa.

Swagelok yana mai da hankali kan daidaitattun kayan aikin kayan aiki tare da juriya zuwa ± 0.025mm don aikace-aikacen nazari da aiwatarwa.

Eaton yana ba da cikakkiyar hanyoyin samar da ruwa don kasuwannin masana'antu da kasuwannin hannu tare da goyon bayan kasuwa mai ƙarfi.

Shugabannin kasuwar kasar Sin

Ruihua Hardware ya mamaye kasuwannin kasar Sin tun shekara ta 2004, inda ya ke matsayi na 1 a iya samar da kayayyaki, da takaddun shaida, da kuma gamsuwar abokin ciniki. Kayan aikin mu na zamani na 3,500 m² tare da tashoshin CNC masu sarrafa kansa 35 suna saita ma'auni na masana'antu don daidaito da inganci. Topa aiki 30+ atomatik inji mayar da hankali a kan daidaitattun kayan aiki, yayin da Jiayuan leverages sikelin for kudin-gasa mafita.

Ma'aunin kimantawa

Yi amfani da wannan lissafin lokacin zabar masu kaya:

• Takaddun shaida na ISO 9001 da ISO 14001

• Binciken inganci na ɓangare na uku

• Ƙarfin samarwa (mafi ƙarancin raka'a 100,000 a wata)

• Sabis na tallace-tallace tare da amsawar sa'o'i 24 SLA

• Abubuwan gano abubuwa da takaddun tsari

Tashoshi masu samo asali

Sayen kai tsaye daga masana'antun kamar Ruihua Hardware yana ba da mafi kyawun ƙima tare da zaɓuɓɓukan gyare-gyare, farashi mai gasa, da ingantaccen iko don adaftar al'ada da aikace-aikace na musamman.

Masu rarrabawa suna aiki da kyau don ƙananan adadi da daidaitattun sassa tare da samuwa nan da nan.

Tashoshin OEM suna ba da hanyoyin haɗin kai don masana'antun kayan aiki tare da farashin girma.

Ruihua Hardware na gasa da yadda ake siya daga gare mu

Gadon kamfani da iyawa

An kafa Ruihua Hardware a cikin 2004 a Ningbo Yuyao, yana aiki da kayan aikin zamani na 3,500 m² tare da tashoshi 35 na CNC masu sarrafa kansa da ƙwararrun ƙwararrun 120. Layin samar da masana'antar sarrafa kansa na masana'antarmu yana kula da inganci na musamman yayin da rage farashin masana'anta da kashi 25% idan aka kwatanta da tsarin tafiyar da hannu, yana ba da ƙimar mafi girma ga abokan ciniki.

Tsarin kula da inganci

Cikakken tsarin binciken mu mai matakai da yawa ya haɗa da:

1. Gwajin abu mai shigowa tare da bincike na gani

2. Tabbatarwar CNC a cikin-aiki a 50% da 100% kammala

3. Gwajin matsa lamba na ƙarshe a ƙimar ƙimar 1.5 ×

4. Binciken girma tare da kayan aikin CMM

Takaddun shaida na ISO 9001, ISO 14001, da CE takaddun shaida suna tabbatar da bin ka'idodin ƙasa da ƙasa kuma suna nuna himmarmu don haɓaka.

Kewayon samfur

Cikakken littafin mu ya haɗa da:

• Daidaitaccen kayan aikin bututu (NPT, BSPT, zaren awo)

• Haɗin haɗin kai da sauri don kayan aikin hannu

• Adaftar al'ada tare da juriya zuwa ± 0.02mm

• Kayan musamman gami da duplex bakin karfe

Tsarin sayayya

Tsarin mu mai sauƙi, mai da hankali kan abokin ciniki yana bin waɗannan matakan:

1. Nemi ƙididdiga ta hanyar hanyar yanar gizo ko tallafin fasaha

2. Amincewa da ƙira tare da ƙirar 3D da ƙayyadaddun bayanai

3. Shirye-shiryen samarwa da siyan kayan

4. Gwajin tabbatar da inganci da takaddun shaida

5. Shigo tare da sa ido da tabbatar da isarwa

Lokacin jagoran masana'antu: kwanaki 7 don daidaitattun sassa, kwanaki 15-25 don ƙirar al'ada. Layin tallafin fasaha namu na 24/7 yana ba da taimako na gaggawa don buƙatun gaggawa.

Shigarwa, kulawa, da bin ƙa'idodi mafi kyau

Bayani dalla-dalla

Girman Zaren	Torque (Nm)	Nau'in Wuta
M6	3-4	Calibrated
M8	6-8	Calibrated
M12	12-15	Calibrated
M16	25-30	Calibrated

Yi amfani da madaidaicin magudanar wuta da kuma tabbatar da tsantsar ɗigo tare da gwajin matsa lamba a 1.5 × matsa lamba na aiki na mintuna 10 mafi ƙanƙanta.

Jerin abubuwan kulawa na rigakafi

• Duban gani don fasa, lalata, ko nakasawa (wata-wata)

• Tabbatar da karfin juyi ta amfani da kayan aikin calibrated (kwata-kwata)

• Maye gurbin hatimi bisa ga shawarwarin masana'anta (shekara-shekara)

• Gwajin matsin lamba bayan sake haɗuwa (kowane sake zagayowar kulawa)

• Takaddun sakamakon binciken da ayyukan gyara

Yarda da muhalli

Duk samfuran Ruihua sun wuce ƙa'idodin RoHS da REACH don ƙayyadaddun abubuwa. Kowane tsari na samarwa yana ɗaukar lambar QR mai haɗawa zuwa takaddun bayanan aminci na kayan aiki da takaddun ganowa don cikakken bayanin sarkar samarwa.

Abubuwan da ke tasowa

Ƙananan matattun kayan aiki suna rage sharar ruwa da haɓaka lokutan amsawa a cikin aikace-aikacen injina daidai ta hanyar rage girman ciki har zuwa 80%.

Smart-sauri-haɗin haɗawa ginannun na'urorin gano yabo da damar sa ido mara waya don shirye-shiryen kiyaye tsinkaya.

Ƙirƙirar ƙira yana ba da damar hadaddun geometries na al'ada ba zai yiwu ba tare da injinan gargajiya, musamman don aikace-aikacen sararin samaniya da na'urorin likitanci. Zaɓin ingantattun kayan aikin hydraulic yana buƙatar yin la'akari da hankali game da ƙimar matsi, dacewa da kayan aiki, nau'ikan zaren, da takaddun shaida masu inganci. Ƙwarewar shekaru 20 na Ruihua Hardware, ƙwarewar masana'antu mai sarrafa kansa mai sarrafa kansa, da cikakkun tsarin kula da inganci ya sanya mu a matsayin babban abokin tarayya don buƙatun ku na dacewa da injin ruwa. Alƙawarin mu na yau da kullun ga ƙa'idodin ISO, lokutan jagora na musamman, da ƙwarewar masana'anta na al'ada suna tabbatar da mafi kyawun mafita ga kowane aikace-aikacen. Tuntuɓi ƙungiyar fasahar mu a yau don tattauna takamaiman buƙatun ku kuma ku sami bambance-bambancen Ruihua a cikin ingantaccen dacewa da na'ura mai ba da hanya tsakanin hanyoyin sadarwa.

Tambayoyin da ake yawan yi

Ta yaya zan lissafta madaidaicin ma'aunin aminci don dacewa da injin hydraulic?

Haɓaka madaidaicin matsa lamba na tsarin ku ta hanyar aminci na 1.5 zuwa 2.0, sannan zaɓi abin da ya dace wanda ƙimar ƙimarsa ya wuce wannan ƙididdige matsin ƙira. Don aikace-aikace masu mahimmanci ko tsarin tare da matsi mai ƙarfi, yi amfani da mafi girman ƙimar aminci na 2.0. Ma'anar ita ce: Matsin ƙira = Matsin aiki × Fa'idodin aminci.

Wadanne takaddun shaida zan nema lokacin siyan kayan aiki?

Gabatar da kayan aiki tare da ISO 9001 don sarrafa inganci, ISO 14001 don biyan muhalli, alamar CE don kasuwannin Turai, da ka'idodin masana'antu kamar ASME B16.5 ko DIN 3852. Ruihua Hardware yana kula da duk waɗannan takaddun shaida tare da matakan dubawa da yawa ciki har da gwaje-gwajen kayan da ke shigowa, in-process da gwajin CNC.

Menene ainihin lokacin jagora don adaftar al'ada daga Ruihua?

Ruihua yana samar da daidaitattun adaftan al'ada a cikin kwanaki 15-25 dangane da rikitarwa da zaɓin kayan aiki. Ana kammala odar gaggawa a cikin kwanaki 10-12 don yawancin jeri tare da zaɓuɓɓukan gaggawa da ke akwai don ƙarin kuɗi. Daidaitaccen kayan kasida yana jigilar cikin kwanaki 7-10 saboda iyawar samarwa ta atomatik.

Ta yaya zan iya tabbatar da dacewa da sinadarai masu tayar da hankali?

Zaɓi kayan da aka ƙididdige don juriya na sinadarai: bakin karfe 316 don acid da ruwa masu tushen glycol (yana jurewa har zuwa 200 ° C), polymers na musamman don matsanancin yanayin pH. Koyaushe tabbatar da dacewa ta amfani da matrices masu dacewa da kayan-ruwa da tuntuɓar goyan bayan fasaha don aikace-aikacen da ba a saba gani ba don hana gazawar tsarin.

Wadanne matakan kulawa ne ke hana yoyo bayan sake taro?

Sake jujjuya kayan aiki zuwa ƙayyadaddun ƙimar Nm ta amfani da madaidaitan magudanar wutar lantarki, maye gurbin hatimi tare da O-zoben da aka amince da OEM, yi amfani da madaurin zaren da ya dace idan an buƙata, da yin gwajin matsa lamba a 1.5 × matsa lamba na aiki na mintuna 10. Ana ba da shawarar dubawa na wata-wata don tsarin matsa lamba don kula da aiki mai tsauri.

Shin akwai hanyoyin da za a iya amfani da su ga kayan aikin ƙarfe na ƙarfe na ƙima?

Ƙarfin ƙarfe mai ƙarfi tare da zinc plating ko phosphate shafi yana ba da 30-40% tanadin farashi don aikace-aikacen da ba a lalata ba yayin saduwa da ma'auni na matsa lamba. Wannan madadin yana kiyaye aiki a cikin mahalli masu dacewa ba tare da ɓata aminci ko ƙa'idodin aminci ba.

Ta yaya sarrafa kansa ke haɓaka juriyar juzu'i mai dacewa?

CNC na'ura mai sarrafa kansa yana kula da haƙuri a cikin ± 0.02mm ta hanyar kawar da kuskuren ɗan adam da samar da daidaitattun hanyoyin kayan aiki. Tashoshin CNC mai sarrafa kansa guda 35 na Ruihua suna amfani da saka idanu na gaske da kuma biyan diyya ta atomatik, rage bambance-bambancen girma da kashi 85% idan aka kwatanta da injinan hannu a cikin manyan ayyukan samarwa.

Wadanne sabbin abubuwa ne da ke tsara ƙira mai dacewa da injin ruwa?

Maɓalli masu mahimmanci sun haɗa da ƙirar ƙira-ƙasa-mataccen ƙira na rage sharar ruwa da kashi 80%, haɗin kai mai sauri tare da ginanniyar gano ɗigogi da saka idanu mara waya, masana'antar ƙari don haɗaɗɗun geometries na al'ada, da abubuwan da suka dace da rayuwa don aikace-aikacen abinci da magunguna. Haɗin gaggawa mara kayan aiki kuma suna samun karɓuwa don rage lokacin kulawa.