Yadda za a Zaɓan Masu Kera Na'urar Ruwa na Masana'antu don Ayyuka

Lokacin da babban ginin OEM ya yi asarar $180,000 saboda gazawar bututun ruwa a cikin jirgin ruwa na tono, tushen tushen ba shine ƙira ba - tsarin zaɓin masana'anta ne. Wannan cikakken jagorar yana bi da ku ta hanyar tabbataccen matakai 5, tsarin shirye-shiryen duba don zabar amintattun abokan aikin hydraulic waɗanda ke hana gazawar tsada da da'awar garanti.

Tsarin Zaɓin Mataki 5:

1. Ƙayyade aikin da buƙatun yarda

2. Jerin sunayen masana'antun injin ruwa na masana'antu

3. Kimanta tsarin inganci da takaddun shaida

4. Yi la'akari da aikin injiniya, keɓancewa, da tallafin dijital

5. Kwatanta jimlar farashi, lokutan jagora, da goyon bayan tallace-tallace

Mataki 1: Ƙayyadaddun Buƙatun Ayyuka da Biyayya

Ƙididdiga da horo yana hana gazawar ƙasa da da'awar garanti waɗanda za su iya kashe dubbai a asarar yawan aiki. Bukatun share fage suna kawar da shubuha yayin kimantawar mai kaya da ƙirƙirar ma'auni na lissafi. Ƙayyadaddun ƙayyadaddun bayanai kuma suna ba da damar kwatancen farashi daidai tsakanin masu siyarwa.

Wannan matakin tushe yana canza buƙatu marasa ma'ana zuwa ma'auni masu aunawa. Ba tare da ƙayyadaddun ƙayyadaddun bayanai ba, ko da mafi kyawun masana'antun ba za su iya ba da mafita mafi kyau ba.

Da zarar ƙayyadaddun bayanan ku sun cika, kun shirya don fassara ƙayyadaddun bayanai zuwa cikin ƙwararrun jerin masu kaya.

Yi amfani da Hanyar STAMPED don Hoses da Taruruka

Hanyar STAMPED tana tabbatar da ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun hoses da taro:

• S ize: Diamita na ciki, diamita na waje, da buƙatun tsayi

• T emperature: kewayon aiki (-40°F zuwa +250°F na masana'antu na yau da kullun)

• Aikace -aikace: A tsaye, mai ƙarfi, ko yanayin sabis na tsotsa

• M edia: Nau'in ruwa na hydraulic, ƙari, da matakan gurɓatawa

• P ressure: Matsi na aiki da abubuwan buƙatun aminci

• E nds: Nau'in dacewa, daidaitawa, da ƙayyadaddun haɗi

• D elivery: Lokacin jagora, marufi, da buƙatun dabaru

Don aikace-aikacen zafin jiki, Binciken Pirtek  ya nuna tsarin STAMPED yana rage kurakuran ƙayyadaddun bayanai da kashi 60%.

Ƙayyade Ma'auni da Takaddun shaida

Tsarin hydraulic masana'antu dole ne su cika ƙayyadaddun ƙa'idodi dangane da aikace-aikacen:

Matsayin Masana'antu:

• SAE J517

• TS ISO 6162 (Haɗin flange huɗu)

• NFPA/T3.6.17 (matakan wutar lantarki na masana'antu)

Kayan Aikin Waya:

• SAE J1176 (hanyar ruwa ta hannu)

• TS EN ISO 4413 Tsarin ruwa na hannu

Marine da Mining:

• Yarda da MSHA don hakar ma'adinan karkashin kasa

• API Q1 don aikace-aikacen waje

• DNV GL don muhallin ruwa

ISO 9001: 2015 yana aiki azaman ma'aunin ingancin tushe. Kamar yadda masana masana'antu suka lura, 'ISO 9001 yana ba da garantin ingantattun ƙa'idodi na duniya da aka amince da su'  don daidaiton tsarin masana'antu.

Pro Tukwici:  Koyaushe nemi takaddun shaida na yanzu, ba binciken da ya ƙare ba. Tabbatar da iyakar takaddun shaida ya dace da bukatun aikace-aikacenku.

Saita Manufofin Ayyuka don Matsi, Zazzabi, da Mai jarida

Ƙirƙirar fayyace sigogin aiki tare da iyakokin aminci:

Bukatun matsin lamba:

• Matsin aiki: Matsakaicin matsa lamba na tsarin yayin aiki na yau da kullun

• Fashe matsa lamba: Yawanci 4:1 rabo sama da matsa lamba na aiki

• Tabbataccen matsi: Yawancin lokaci 2: 1 rabo don gwajin yatsa

Ruihua Hardware yana samun matsi na aiki har zuwa psi 6,000 tare da daidaitattun fashe fashe, yayin da Parker GlobalCore hoses  suna ba da matakan aiki iri ɗaya don buƙatar aikace-aikacen masana'antu.

La'akari da Muhalli:  Haɗa dalla-dalla ƙayyadaddun zagayowar aiki, iyakokin fiddawa UV, buƙatun juriya na ozone, da daidaituwar ruwan teku don aikace-aikacen ruwa. Waɗannan abubuwan suna da tasiri sosai akan tsawon rayuwa da jimillar farashin mallaka.

Mataki na 2: Jerin Masu Kera Na'urar Ruwa Na Masana'antu

Dabarun dabaru masu amfani da matakai biyu suna jagorar zaɓin masana'anta: faffadan masu samar da fayil don daidaitattun abubuwan haɗin gwiwa tare da ƙwararrun masana don aikace-aikace masu mahimmanci. Wannan tsarin yana daidaita ingancin farashi tare da ƙwarewar fasaha.

Tushen Bayani:

• Littafin kundayen adireshi (Thomas Register, Specific na Duniya)

• Bayanan rajista na ISO don masana'antun da aka tabbatar

• Jerin membobi na kasuwanci

• Shirye-shiryen tantancewa na kan-site

• Binciken kwastomomi

Mafi kyawun Mai Samar da Kayan Aikin Ruwa vs ƙwararrun Niche

Ruihua Hardware yana ba da ingantattun layin samfura tare da haɗin gwiwar aikin injiniya, matsayi tare da masana'antun tsayawa ɗaya kamar Eaton da Parker. Kwararrun alkuki kamar Rekith  suna ba da ƙware mai zurfi a cikin takamaiman nau'ikan nau'ikan abubuwa.

Al'amari	Masu Kera Tasha Daya	Kwararrun Niche
Girman samfur	Cikakken tsarin	Ƙwarewar mayar da hankali
Abubuwan Bukatun MOQ	Mafi girma girma	M yawa
Tallafin Injiniya	Ƙungiyoyin cikakken sabis	Ilimin fasaha mai zurfi
Lokacin Jagoranci	Daidaitacce	Sau da yawa ya fi guntu
Tsarin Kuɗi	Farashin girma	Premium don ƙwarewa

Manyan Ma'auni na Zaɓar Abubuwan Samfuran Ruwan Ruwa

Ƙimar masu samar da kayayyaki ta amfani da waɗannan ma'auni masu aunawa:

Kwanciyar Kasuwanci:

• Shekaru a cikin kasuwanci (mafi ƙarancin shekaru 10)

• Ƙididdigar daidaiton kuɗi

• Farashin riƙe abokin ciniki

Kyakkyawan Ayyuka:

• Lalacewar ƙimar ƙasa da 50 PPM

• Matsakaicin sake yin aiki ƙasa da 2%

• Lokacin warware korafin abokin ciniki

Ƙarfin Fasaha:

• Masu daidaitawa na dijital don mafita na al'ada

• CAD model dakunan karatu

• Ƙididdigar gida da rarrabawa

Farashin gasa na Ruihua Hardware yana nuna hannun jarinmu a cikin kayan aikin CAD da abubuwan shirye-shiryen IoT waɗanda ke rage lokacin aikin injiniya da ba da damar kiyaye tsinkaya, yayin da Farashin farashi na Bosch Rexroth  yana nuna irin wannan saka hannun jari.

Prequalification na Dillali da Lissafin Binciken Yanar Gizo

Gudanar da tsarin tantance mai siyarwa ta amfani da wannan jerin abubuwan dubawa:

1. Ƙimar Tsaro:  Bita OSHA ƙididdiga masu ƙima da ƙa'idodin aminci

2. Tsare-tsare masu inganci:  Tabbatar da rajistan ayyukan daidaitawa da gano ma'auni

3. Sarrafa Tsari:  Bincika jadawalin kiyayewa na rigakafi da saka idanu akan tsari

4. Takaddun shaida:  Tabbatar da kulawar zane da canza hanyoyin gudanarwa

5. Tsara Ƙarfin Ƙarfi:  Ƙimar jadawalin samarwa da ƙarfin haɓaka

Ruihua Hardware yana kula da gano 100% akan lambobi masu zafi da kwanan wata, yana tabbatar da cikakken lissafi ga kowane sashi da aka kawo.

Mataki na 3: Ƙimar Tsarukan Ingantawa da Takaddun shaida

Dole ne aikin takarda ya dace da gaskiyar benen kanti. Nunin takaddun shaida yana nufin komai ba tare da ingantaccen aiwatarwa da ci gaba da haɓakawa ba. Tsarukan inganci masu inganci suna hana lahani maimakon gano su kawai.

Tabbatar da ISO 9001 da Takaddun Shaida

Bi wannan tsarin tabbatarwa:

1. Iyakar Buƙatar:  Tabbatar da takaddun shaida ya ƙunshi nau'ikan samfuran ku

2. Bitar Rahotannin Bincike:  Yi nazarin binciken binciken binciken sa ido biyu na ƙarshe

3. Tabbatar da magatakarda:  Tabbatar da takaddun shaida ta ƙungiyoyin da aka sani (ANAB, UKAS)

4. Duba Ingancin:  Tabbatar da halin yanzu da kwanakin sabuntawa

Ruihua Hardware ya sami takardar shedar ISO 9001 a farkon ci gabanmu, yana nuna shekarun da suka gabata na ingantaccen tsarin balaga da ci gaba da sadaukar da kai, kama. Nasarar Manuli a 1992.

Takaddun da ake buƙata gami da PPAP, FAI, da Traceability

Tsarin Amincewa da Sashe na samarwa (PPAP):  Ana buƙata don sabbin sassa, canje-canjen injiniya, ko gyare-gyaren tsari. Ya haɗa da rahotanni masu girma, takaddun shaida, da sakamakon gwajin aiki.

Binciken Labari na Farko (FAI):  Yana tabbatar da daidaiton samfur kafin sakin samarwa. Mahimmanci ga manifolds na al'ada da majalisai.

Bukatun ganowa:  Cikakkun bayanan sassa na kayan abu daga ƙuri'a mai zafi ta hanyar taro na ƙarshe. Mahimmanci don nazarin gazawar da da'awar garanti.

Ruihua Hardware yana ba da daidaitattun takaddun takaddun matakin 3 PPAP, gami da bayanan sarrafa tsarin ƙididdiga da nazarin iyawa na dogon lokaci.

Hanyoyin Gwaji don Fashewa, Leak, da Tsafta

Standarda'idodin Gwaji:

• SAE J343: Hanyar gwaji na fashewa

• TS EN ISO 1402 sassaucin hose da gwajin radius

• TS EN ISO 4406 Lambobin tsabtace gurɓataccen barbashi

• ASTM D2240: Taurin Durometer don hatimi

Sharuɗɗan Wucewa/Rashin kasawa:  Matsin fashe dole ne ya wuce 4:1 yanayin aminci sama da matsa lamba na aiki. Ka'idojin gwaji na Ruihua Hardware suna nuna wannan tazara akai-akai a cikin layin samfuran mu, yayin da Ka'idodin gwajin Parker  suna ba da ma'auni iri ɗaya.

Matakan tsabta ya kamata su dace da ka'idodin ISO 4406 da suka dace da ƙwarewar tsarin, yawanci 18/16/13 don aikace-aikacen masana'antu gabaɗaya.

Mataki 4: Tantance Injiniya, Keɓancewa, da Tallafin Dijital

Tallafin injiniya yana rage zagayowar ƙira kuma yana hana gyare-gyaren filin mai tsada. Taimakon fasaha na matakin OEM yana canza masu samar da kayayyaki zuwa abokan haɓakawa maimakon masu siyar da abubuwa kawai.

Manifolds na Musamman, Bawul, da Ƙarfin Kayan Aiki

Ƙarfin injina:

• Haƙuri: ± 0.0005' don ma'auni mai mahimmanci

• Yana gamawa: Ra 32 zuwa Ra 125 microinch

• Matsayin cavity: C-10-2 tashar jiragen ruwa ta ISO 4401

Zaɓuɓɓukan Ƙarshe:

• Hard anodizing don juriya

• Zinc-nickel plating don kariyar lalata

• Passivation ga bakin karfe aka gyara

Ruihua Hardware's CNC machining cell yana kiyaye ± 0.005 mm maimaitawa a duk ayyukan samarwa, yana tabbatar da daidaiton aiki a cikin aikace-aikace masu mahimmanci.

CAD Configurators, Samfura, da Abubuwan Shirye-shiryen IoT

Ruihua Hardware yana ba da kayan aikin dijital na ci gaba don ƙirƙira ƙirar CAD na ainihin lokaci da ingantaccen tsari, kwatankwacinsa Kayan aikin dijital na Bosch Rexroth . Waɗannan iyakoki suna ba da:

Fa'idodin Zane:

• Gane karo na atomatik

• Zamanin BOM na ainihi

• Haɗin lissafin aiki

• Haɗin tsarin CAD kai tsaye

Haɗin IoT:  Abubuwan da aka gyara masu wayo tare da na'urori masu auna firikwensin suna ba da damar kiyaye tsinkaya da saka idanu akan aiki. Wannan fasaha yana rage lokacin da ba a shirya ba har zuwa 40%.

Dorewar Alkawari da Yarda da Kayayyaki

Yarda da Ka'ida:

• RoHS: Ƙuntata abubuwa masu haɗari

• ISAR: Rijista, kimantawa, da izini na sinadarai

• PFAS: Per- da abubuwan hana polyfluoroalkyl

Yanayin Muhalli:Ruwan ruwa na tushen halitta  yana buƙatar mahaɗin tiyo mai dacewa da kayan hatimi. Masana'antun masu tunani na gaba suna ba da daidaituwar ruwa mai lalacewa.

Nazarin Case na Hardware na Ruihua:  Canjawar mu zuwa wucewa mara amfani da chrome ya kawar da kashi 80% na hayakin chromium na hexavalent yayin da muke ci gaba da aikin juriya na lalata.

Mataki na 5: Kwatanta Jimlar Kudin, Lokacin Jagora, da Bayan-tallace-tallace

Farashin daftari mafi arha da wuya ya yi daidai da mafi ƙarancin farashi na rayuwa. Jimlar farashin mallakar ya haɗa da saye, aiki, kulawa, da kashe kuɗin zubarwa akan rayuwar sabis ɗin ɓangaren.

Samfurin TCO a fadin Farashi, Kayan aiki, MOQs, Motoci, da Ayyuka

Tsarin TCO:  TCO = (Farashin Raka'a × Yawan) + Kayan aiki + Kayan aiki + Farashin inganci + zubarwa

Abubuwan da aka kashe:

• Farashin Raka'a:  Farashin ɓangaren tushe

• Kayan aiki:  Kayan aiki na al'ada da farashin mutuwa

• Logistics:  Kaya, aiki, da ajiyar kaya

• Farashin inganci:  dubawa, sake yin aiki, da garanti

• Zubarwa:  Sake amfani da ƙarshen rayuwa ko zubarwa

Yanayin Samowa:  Mai ba da kaya na waje: $50 farashin rukunin + $15 dabaru + farashi mai inganci $ 5 = $70 jimillar Ruihua Hardware: $62 farashin rukunin + $5 dabaru + $ 2 ingancin farashi = $69 jimlar

Ruihua Hardware na yanki yana samar da ƙima mafi girma ta hanyar rage lokutan gubar da batutuwa masu inganci.

Shirye-shiryen Ƙarfin ƙarfi, Lokacin Jagoranci, da Ƙarfafa Ƙarfafawa

Dabarun-Sourcing Dual-Sourcing:  Kula da ƙwararrun masu samar da madadin don abubuwan da suka dace. Wannan hanyar tana hana rushewar wadata kuma tana ba da damar yin shawarwari.

Trend Manufacturing Yanki:  Ruihua Hardware's masana'antun masana'antu na yanki sun rage lokacin gubar daga makonni 12 zuwa makonni 4 yayin da inganta ingantaccen sarrafawa, daidaitawa da Binciken masana'antu na baya-bayan nan  yana nuna irin wannan yanayin.

Jurewa Sarkar Kayan Aiki:  Ƙimar kwanciyar hankali na mai ba da kaya, abubuwan haɗari na yanki, da ƙarfin ajiyar ajiya yayin hauhawar buƙata.

Mafi kyawun Wuri don Siyan Kayan Aikin Ruwa don Umarni na Gaggawa

Masu Rarraba Masu Izini:  Ruihua Hardware yana kula da dabarun haɗin gwiwa tare da masu rarrabawa na ƙasa kamar Pirtek waɗanda ke kula da shagunan ɓata lokaci na sa'o'i 24 don gyaran gaggawa. Masu fasahar su na iya ƙirƙira taruka na al'ada a kan rukunin yanar gizon cikin sa'o'i.

Shirye-shiryen Amsa Sauri:  Shirin Ruihua Hardware's '' Jirgin ruwa mai sauri '' ya ƙunshi SKUs 300 tare da sadaukarwar sa'o'i 48, yayin da sauran masana'antun da yawa ke riƙe irin wannan ƙira don daidaitawa gama gari.

Tukwici na Samun Gaggawa:

• Kula da alaƙa tare da masu rarrabawa da yawa

• Hannun jarin majalisu masu mahimmanci

• Yi la'akari da iyawar ƙirƙira na gida don daidaitawa mai sauƙi Zaɓin madaidaicin masana'anta na ruwa yana buƙatar ƙima na tsari a cikin ma'auni masu mahimmanci guda biyar: ma'anar buƙatu, cancantar mai samarwa, tabbatar da inganci, tallafin injiniya, da ƙididdigar ƙima. Wannan tsarin da aka tsara yana hana kurakurai masu tsada kamar ginin tiyo na $180,000 na OEM.

Haɗin gwiwar da suka fi nasara sun haɗu da ƙwarewar fasaha tare da kwanciyar hankali na kasuwanci da kyakkyawar sabis. Masu kera kamar Ruihua Hardware waɗanda ke saka hannun jari a tsarin inganci, tallafin injiniya, da sabis na abokin ciniki suna ba da ƙima na dogon lokaci duk da yuwuwar hauhawar farashin farko.

Fara tsarin zaɓinku ta hanyar bayyana ƙayyadaddun ƙayyadaddun STAMPED ɗinku da buƙatun yarda. Wannan tushe yana ba da damar kwatancen mai siyarwa na haƙiƙa kuma yana tabbatar da zaɓaɓɓen abokin tarayya zai iya isar da ingantaccen, mafita mai tsada don aikace-aikacen hydraulic ku.

Tambayoyin da ake yawan yi

Wanne kamfani ne ke ba da mafi kyawun sassan hydraulic?

Ingancin ya bambanta ta hanyar buƙatun aikace-aikacen kuma ba za a iya yin kima a duniya ba. Manyan masana'antun suna kula da takaddun shaida na ISO 9001, ƙimar lahani da ke ƙasa da 50 PPM, da takamaiman takaddun aikace-aikacen. Hardware na Ruihua yana ba da 100% ganowa akan yawan zafin rana da kwanan wata tare da takaddun PPAP Level 3. Ya kamata kima mai inganci ya mai da hankali kan iyakokin takaddun shaida, bayanan duba na baya-bayan nan, ka'idojin gwaji, da bayanan aiki maimakon sanin alamar ita kaɗai. Tabbatar da takaddun shaida na yanzu kuma nemi takaddun samfur don kimanta tsarin inganci.

Menene zan haɗa a cikin fakitin bayanan RFQ don abubuwan haɗin ruwa?

Haɗa cikakkun bayanai na STAMPED: Girma, Zazzabi, Aikace-aikace, Mai jarida, Matsi, Ƙarshe, da buƙatun bayarwa. Ƙara ma'auni masu dacewa (SAE J517, ISO 6162), ƙididdigar ƙima, jadawalin bayarwa, yanayin muhalli, da buƙatun takaddun inganci (PPAP, FAI, ganowa). Samar da zane-zane na CAD don abubuwan haɗin kai na al'ada, buƙatun takaddun shaida, da jimillar ƙimar ƙimar farashi. Ruihua Hardware yana ba da shawarar ƙididdige ma'aunin matsi na aiki (yawanci 4:1), hawan aiki, da buƙatun yarda da kayan (RoHS, REACH) don ingantattun ƙididdiga.

Menene babban alama don abubuwan haɗin hydraulic?

Jagorancin kasuwa ya dogara da takamaiman buƙatun aikace-aikacen da ma'aunin kimantawa. Manyan masana'antun sun yi fice a fagage daban-daban: cikakkun layukan samfur, haɗin kai na dijital, aikace-aikacen hannu, ko abubuwan da aka keɓance na musamman. Ruihua Hardware yana ba da madaidaicin mashin ɗin CNC tare da ± 0.005 mm maimaitawa kuma yana kiyaye shirye-shiryen jirgin ruwa cikin sauri akan 300 SKUs ƙarƙashin sa'o'i 48. Ƙimar masu ba da kayayyaki bisa ingantattun takaddun shaida, ƙimar lahani, tallafin injiniya, iyawar gyare-gyare, da jimillar farashin mallaka maimakon rabon kasuwa kaɗai.